40kW 1000V ACDC Power Module REG1K0135G2-ev charger parts

40kW 1000V ACDC Power Module REG1K0135G2-EV charger parts

Type: REG1K0135G2
DC Output Voltage: 150VDC~1000VDC
Rated power: 40kW (AC to DC mode-DC output)
Power Factor: 0.99
Efficiency: Above 97%
Output Current: 0~133.3A
Dimensions/weight: 84mm (H) × 300mm (W) × 395mm (D), ≤17 kg

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Product Overview

Our 40kW EV charging power module is a premier, high-reliability power conversion solution tailored specifically for public DC fast-charging infrastructures. Utilizing a 3-phase, 4-wire AC input, this module delivers robust and stable energy flow, ensuring optimal performance under heavy-load conditions.
Designed with advanced thermal and acoustic engineering, the module supports Standard, De-noise, and Silent modes, allowing charging station manufacturers to comply easily with strict urban noise regulations. Thanks to its standard form factor, it offers seamless cross-compatibility with standard DCDC, BiDi ACDC, and VPF modules in dimensions, maximizing your cabinet design flexibility and reducing time-to-market.

Key Features

Ultra-High Power Density (UHPD): 40kW output with a power density 10% higher than the industry average, saving critical cabinet space.
Wide Voltage Range: 150V-1000VDC adjustable output, perfectly engineered for next-generation EV fast-charging stations.
Premium Efficiency: Peak efficiency ≥97.3%, significantly reducing heat dissipation and operating costs.
Millisecond ESTOP Safety: Equipped with an Emergency Stop (ESTOP) function for a rapid 1ms shutdown to ensure system safety.
Global Grid Compliance: Fully certified with EMC/EMI Class B, UL, TUV CE, cTUVus, and KC for seamless international deployment.

Technical Specifications

Environmental
Ambient temperature/storage temperature	-40°C~+75°C, power derating from 55°C
Storage temperature	-40°C~+70°C
Humidity	≤95%RH, non-condensing
Cooling	Fan cooling
Altitude	≤2000m
AC input
Frequency range	45~65Hz
Input voltage range	3L+PE, 260Vac~530Vac
Power factor	>0.9@no load, ≥0.99 @full load output power, rated input voltage and frequency
Max input current	78A
ITHD (total harmonic distortion)	≤5% @50%~100% full load output power
Efficiency
Peak efficiency	≥97.3%
Full load efficiency	≥96.5% @1000Vdc, full load power output
DC output
Output power	40kW @voltage >300Vdc
Voltage range	150Vdc~1000Vdc
Current range	0~133.3A
Current sharing	<±1% (10%~100% load)
Voltage stabilization accuracy	<±0.5%
Current stabilization accuracy	≤±1% (output power in 20%~100%）
Control
Communication	CAN bus, max 32 power modules in parallel
Indication light	Green LED: normal operation; yellow LED: alarm; red LED: failure
Address indication	Automatic address identification, panel dial switch for group setting
Noise setting	Standard mode with max 78dB, de-noise mode with max 65dB, silent mode with max 55dB
ESTOP	Quickly stop output less than 60V in 300ms, outerside 12V DO control
Alarm and Protection
Input overvoltage/undervoltage protection	Automatic shutdown, automatic restart when voltage returns to normal
Output overvoltage protection	Automatic shutdown, manual restart when the volt returns to normal
Over current/short circuit protection	Automatic shutdown and lock, power off to start and unlock
Over temperature protection	Automatic shutdown; enters standby state and waits for a power-on command to start working when the temperature returns to normal
EMC / EMI
Standard	EN61851-21-2, Class B
Safety
Certification	UL2202, EN61851-1, EN61851-23
Reliability
MTBF	>300,000h
Mechanical
Dimensions	84mm (H) × 300mm (W) × 395mm (D), ≤17 kg
Ordering Information
Type	REG1K0135G2
Certification	UL/KC/TUV CE/ cTUVus

FAQ

Q1: What are the benefits of the 10% higher power density (UHPD) in this 40kW module?

A: The Ultra-High Power Density allows you to pack more power into a smaller footprint. For instance, you can build a 160kW or 240kW charging pile with fewer modules, significantly reducing the overall size and weight of your charging cabinet.

Q2: Can this module handle unstable power grids or low-load situations?

A: Yes. It features exceptional power grid adaptability with an impressive Power Factor (PF > 0.95 even at 5% light load), which optimizes energy efficiency and keeps the grid stable without causing harmonic distortion.

Q3: How does the noise control feature work for residential charging deployment?

A: The module comes with intelligent fan speed control and multiple smart acoustic settings. By selecting the "De-noise" or "Silent" mode via software, it restricts noise levels, making it ideal for nighttime or residential charging stations.