160kW DC Charger Solution

160kW DC Charger Solution

Model: XEV160DC
Input Configuration: 3P+N+PE
Input Voltage Range: 380Vac/400Vac ±10%
Rated Output Power: 160kW
Dimension (W*D*H): 850mm × 600mm × 1600mm
Weight: ≤300kg

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Product Overview

The XEV160DC integrated charger by XY Power combines fast charging, intelligent control, metering, and advanced human-computer interaction into a single, robust unit. Specifically engineered for high-power scenarios, this solution delivers reliable performance for public stations, bus depots, and dedicated fleet hubs.

Key Features

Safety & Reliability——IP55 protection with funnel-shaped air ducts and high-density dust cotton. Potting-processed charging modules resistant to sand, dust, and salt spray. Zoned design for control and power units ensures high EMC robustness.
Smart Intelligence——Real-time status monitoring, remote fault diagnosis, and OTA firmware updates. AI-driven big data intelligent protection for cloud-edge safety collaboration. Intelligent work order system for 24/7 classified fault handling.
High Efficiency——Maximum system efficiency reaching 97% (peak). Dynamic power allocation to maximize equipment utilization based on vehicle demand. Compact footprint reducing overall construction and commissioning costs.
Advanced Software——Powered by RT-Linux OS running interaction, control, and connection on a single chip. Independently developed ISO 15118-2/DIN 70121 charging protocol stack for easy expansion.

Technical Specifications

Electrical Specifications
ModelXEV160DC
Input Configuration3P+N+PE
Input Voltage Range380Vac/400Vac ±10%
Frequency50/60Hz
Power Factor≥0.98 (50%~100% Load)
THDi≤5% (50%~100% Load)
Rated Output Power160kW
Output Voltage Range200~1000Vdc
Max Output Current250A per outlet
Operation & Protection
Operating Temperature-30℃ ~ +50℃
Storage Temperature-40℃~+70℃
Relative Humidity5%~95% RH (non-condensing)
Altitude≤2000m
Ingress ProtectionIP55
Cooling MethodForced-air Fan Cooling
Communication4G/Ethernet (RJ45)/RS485, OCPP 1.6J (Support for OCPP 2.0.1)
ActivationApp, RFID, ISO 15118 Plugin Charge
User Interface7'' Touch Screen + LED Indicators
ProtectionOver/Under Voltage, Over Current, Short Circuit, Insulation Detection
Leakage Current ProtectionType B RCD for AC, Type A RCD for DC
General Specifications
Dimension (W*D*H)850mm × 600mm × 1600mm
Weight≤ 300kg
MaterialASA+PC
Standard ComplianceIEC 61851-1, IEC61851-23, IEC 61851-21-2, IEC62196-3, IEC 61851-21-2
InstallationFloor-mounted

Application Scenarios

Public Fast-Charging Stations: High-turnover locations requiring reliable 24/7 operation.
Dedicated Logistics Hubs: Efficient energy replenishment for commercial logistics.
Bus Stations: Heavy-duty charging for electric transit fleets.

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